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<b><i><a href=http://inventory.fabcloud.io/?purpose=Molding%20and%20Casting>Molding and Casting</a></i></b>
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<a href=foosball.png><b>molding</b></a>
<b>types</b>
<a href=https://apsx.com/injection-machine>injection</a> (sprue, runner, gate, vent, parting line, flashing)
<a href=http://fabacademy.org/archives/2012/students/bas.withagen/cl08asgn.html>insert, overmolding</a>
<a href=http://cba.mit.edu/tools/#Formech_FM660_Vacuum_Former>vacuum</a>
blow
<a href=http://fabacademy.org/archives/2015/eu/students/silli.saverio/project07.html>rotational</a>, centrifugal
slip casting
vacuum, pressure assisted
die, investment casting
<a href=http://fab.cba.mit.edu/classes/863.13/people/crreed/weekly/week6.html>flexible, soft</a>, <a href=http://fab.cba.mit.edu/classes/863.11/people/janice.wang/MAS863.11Site/MoldingCats.html>short-run production</a>
<a href=https://news.mit.edu/2019/engineers-demonstrate-lighter-flexible-airplane-wing-0401>mold</a>, <a href=http://fab.cba.mit.edu/classes/863.12/people/matted/weekly-projects/6-molding-and-casting.html>parts</a>, <a href=https://fab.cba.mit.edu/classes/863.21/EECS/people/DaveLudgin/Week8.html>frame</a>, <a href=tippy.png>registration</a> <a href=tippy.mp4>video</a>
<b>vendors</b>
<a href=http://www.smooth-on.com/>Smooth-On</a>
<a href=http://www.reynoldsam.com/>Reynolds Advanced Materials</a>
<a href=http://www.dickblick.com/>Dick Blick</a>
<a href=http://www.westmarine.com/>West Marine</a>
<a href=http://plaster.com/>USG</a>
<a href=https://jesmonite.com>Jesmonite</a>
<a href=http://chockfast.com/products>Chockfast</a>
<a href=http://www.aremco.com/>Aremco</a>
<a href=https://www.protolabs.com/services/injection-molding/>Protolabs</a>
<a href=https://www.neutec.com/>Neutec</a>
<b><a href=http://inventory.fabcloud.io/?purpose=Molding%20and%20Casting>materials</a></b>
<a href=http://www.dickblick.com/products/amaco-flexwax-moldmaking-material/>low-temp wax</a>
<a href=http://www.machinablewax.com/>machineable wax</a> <a href=https://hackaday.com/2016/06/11/new-cnc-machine-diy-machinable-wax>DIY</a>
<a href=https://www.homedepot.com/p/Owens-Corning-FOAMULAR-250-2-in-x-48-in-x-8-ft-R-10-Scored-Squared-Edge-Insulation-Sheathing-52DD/202085962>rigid foam</a>
<a href=http://www.dickblick.com/products/blick-studio-gesso/>gesso</a>, <a href=https://www.smooth-on.com/products/epsilon>epoxy</a>, <a href=https://www.uline.com/Grp_49/Shrink-Film-Rolls>shrink wrap</a>, hot air
<a href=https://www.freemansupply.com/products/machinable-media/perfect-plank-specialty-lumber>wood</a>
<a href=http://www.dickblick.com/products/activa-instamold-moldmaking-compound/>alginate gel</a>
urethane <a href=https://www.smooth-on.com/category/urethane-rubber>rubber</a>, <a href=https://www.smooth-on.com/category/urethane-resin>plastic</a>, <a href=https://www.smooth-on.com/products/so-strong/>colorants</a>
clear <a href=https://www.smooth-on.com/products/encapso-k>rubber</a> <a href=https://www.smooth-on.com/products/epoxacast-690>epoxy</a>
<a href=https://www.smooth-on.com/product-line/mold-star/>silicone</a>, <a href=https://www.smooth-on.com/news/mold-max-60-higher-heat-resistant-silicone/>high-temp</a>, <a href=https://www.dow.com/en-us/pdp.sylgard-184-silicone-elastomer-kit.01064291z.html#overview>PDMS</a>, <a href=https://www.nature.com/articles/nprot.2009.234.pdf>lithograhy</a>
<a href=http://www.dickblick.com/products/amaco-rubber-latex/>latex</a>
<a href=http://www.mcmaster.com/#thermoplastics>thermoplastic</a>, <a href=http://www.mcmaster.com/#thermosets>thermoset</a> polymers
calcium sulfate
desicant, coagulant, plaster, gypsum, drywall
<a href=https://plaster.com/product/usg-drystone>Drystone</a>
Portland cement
calcium silicate, aluminum/iron oxide, calcium sulfate
<a href=https://plaster.com/product/usg-hydrostone>Hydro-Stone</a>
<a href=https://jesmonite.com/>Jesmonite</a>
<a href=http://fabacademy.org/archives/2015/as/students/wang.tse-kang/week09.html>metal</a>
<a href=https://boltonmetalproducts.com/collections/fusible-alloy-1/products/cerrotru-bolton-281>Cerrotru</a>, <a href=https://www.amazon.com/Do-It-Molds-1892-Hot-Pot-2/dp/B002QG3H9M>casting</a>, heating, polishing
<a href=http://fab.cba.mit.edu/classes/863.15/doc/tutorials/sandcasting/index.html>aluminum</a>, <a href=https://fabacademy.org/2020/labs/incitefocus/students/daniel-meyer/assignments/week16/>sandcasting</a>
<a href=glass.png>glass</a>
<a href=http://www.aremco.com/>ceramic</a>
<a href=http://www.smooth-on.com/Silicone-Rubber-an/c2_1115_1134/index.html>food</a>
<a href=https://www.google.com/search?q=diy+playdough>Playdough</a>
<a href=https://materiom.org/search>natural</a>
<a href=https://www.jamestowndistributors.com/product/epoxy-and-adhesives/epoxy-fillers-and-additives><b>additives</b></a>
fibers (tension, compression, composites)
fillers: density, conductivity, flexibility, ...
<b>processing</b>
workspace
<a href=mess.jpg>cleaning, contamination</a>
testing
<a href=https://www.smooth-on.com/products/oomoo-25/>mixing</a>
water capacity
weight vs volume
consistency
striations
time
work
demold
filling
pouring
starting
vent location
submerging
<a href=bubbles.png>bubbles</a>
stirring, pouring, vibrating, painting, heating, <a href=https://www.smooth-on.com/products/vacuum-chamber/>vacuum</a>, <a href=https://www.smooth-on.com/products/pressure-chamber/>pressure</a>, time
curing
polymerization
cross-linking
hydration
endothermic
exothermic
demolding
draft angle
<a href=http://www.smooth-on.com/Release-Agents-and/c9_1123_1169/index.html>release agents</a>
dilute dish soap, cooking spray, vaseline, talc, ...
deformation
storage
shelf life
<b>safety</b>
<a href=https://www.smooth-on.com/products/crystal-clear-200>warnings</a>
<a href=https://justinlavallee.pages.cba.mit.edu/tutorials/how-to-read-SDS/index.html>SDS</a>
ventilation
protection
disposal
<b>printing</b>
<a href=https://fabacademy.org/2024/labs/skylab/group_assignment/week12/>FFF</a>
<a href=https://academany.fabcloud.io/fabacademy/2024/bootcamp-instructors/workshops/3Dprint_molding/>SLA</a>
<a href=https://formlabs.com/applications/injection-molding/>tooling</a>
<a href=https://www.youtube.com/watch?v=zdv6MlFlOrA>speed</a>
<a href=../computer_machining/index.html><b>machining</b></a>
<a href=http://fab.cba.mit.edu/classes/863.18/Architecture/people/rodrigo/#/week-7-molding-and-casting>surface finish</a>
<a href=finish.jpg>rough, finish, stepover</a>
<a href=http://www.carbidedepot.com/Endmills-Carbide-C6.aspx>tool types</a>
flat end, ball end, bull nose
extra long, long neck, tapered
micro
<a href=../computer_machining/index.html>strategies</a>
cut depth, shank, collet, collision, slope
<b>software</b>
<a href=https://www.shopbottools.com/products/software>ShopBot VCarve Pro</a>
<a href=https://www.autodesk.com/products/fusion-360/blog/getting-started-introduction-to-cam-and-toolpaths/>Fusion 360</a> <a href=https://www.autodesk.com/products/moldflow/overview>Moldflow</a>
<a href=https://www.solidworks.com/product/solidworks-cam>Solidworks</a> <a href=https://www.solidworks.com/product/solidworks-plastics>Plastics</a>
<a href=https://wiki.freecad.org/CAM_Workbench>FreeCAD</a>
<a href=http://modsproject.org>mods</a> <a href=../computer_machining/2.5D.mp4>rough</a> <a href=../computer_machining/3D.mp4>finish</a>
<b><a href=https://fabacademy.org/2020/labs/leon/students/adrian-torres/week15.html>assignment</a> <a href=https://fabacademy.org/2022/labs/waag/students/saco-heijboer/Projects/04-balance-bike/#casting-the-tyres>assignment</a> <a href=https://fabacademy.org/2018/labs/fablabamsterdam/students/henk-buursen/week10.html>assignment</a> </b>
<i>group assignment:</i>
review the safety data sheets for each of your molding and casting materials,
then make and compare test casts with each of them
compare mold making processes
<i>individual assignment:</i>
design a mold around the process you'll be using,
produce it with a smooth surface finish that
does not show the production process toolpath,
and use it to cast parts
<i>extra credit</i>: use more then two mold parts